.png)
Email this article Optimizing BT-1804 Product Quality with Six Sigma Approach
Abstract
PT. Bakrie Autoparts produced BT-1804 products for 12 months, and of the 9537 units produced, there were 3572 product defects with various types of defects. Therefore, Six Sigma with DMAIC is used to minimize defect problems. In stages, define used Critical to Quality (CTQ), where 16 types of potential defects were found in the BT-1804 product. At stage Measure, the Pareto diagram measures the highest frequency of defects and the improvements needed. At stageAnalyze used the Fishbone Diagram, where this method focuses on repairing 1 type of defect in BT-1804, which is the type of machining defect that is the dominant defect. At stageImprove, correcting the root of the problem with FMEA (Failure Mode and Effect Analysis), where it was found that inaccurate machine settings had the highest RPN value of 100. So, suggestions were given by providing knowledge in the form of training related to production mechanisms and providing supervision of operator performance during the machine setting process.
Keywords: Quality Improvement, Six Sigma, DMAIC; Failure Mode and Effect Analysis
Full Text:
PDFReferences
A. T. P. Sunardi and E. Suprianto, "Pengendalian Kualitas Produk Pada Proses Produksi Rib A320 Di Sheet Metal Forming Shop," Jurnal Industri Elektro Dan Penerbangan, vol. 5, no. 2, p. 6–15, 2015.
R. Devila and Hamran, "Analisis Pengaruh Harga, Kualitas, dan Promosi Terhadap Market Share pada PT. Semen Tonasa di Wilayah Pasar Sulawesi Selatan," Jurnal Pendidikan Tambusai, vol. 5, no. 3, pp. 10423-10428, 2021.
T. H. Suryatman, M. E. Kosim and S. Julaeha, "Pengendalian Kualitas Produksi Roma Sandwich Menggunakan Metode Statistik Quality Control (SQC) Dalam Upaya Menurunkan Reject di bagaian Packing," Journal Industrial Manufacturing, vol. 5, pp. 1-12, 2020.
A. Gharaei, M. Karimi and S. A. H. Shekarabi, "An integrated multi-product, multi-buyer supply chain under penalty, green, and quality control polices and a vendor managed inventory with consignment stock agreement: The outer approximation with equality relaxation and augmented penalty algorithm," Applied Mathematical Modelling, pp. 223-254, 2019.
Saryanto, H. H. Purba and A. Trimarjoko, "Improve Quality Remanufacturing Welding and Machining Process in Indonesia Using Six Sigma Methods," Journal Européen des Systèmes Automatisés , vol. 53, pp. 377-384, 2020.
G. Improta, G. Guizzi, C. Ricciardi, V. Giordano, A. M. Posiglione, G. Converso and M. Triassi, "Agile Six Sigma in Healthcare: Case Study at Santobono Pediatric Hospital," Journal of Environment Research and Public Health, 2020.
V. Sunder and N. R. Kunnath, "Six Sigma to reduce claims processing errors in a healthcare payer firm," Production Planning & Control, vol. 31, pp. 469-511, 2019.
Somadi, "Evaluasi Keterlambatan Pengiriman Barang dengan Menggunakan Metode Six Sigma," Jurnal Logistik Indonesia, vol. 4, pp. 81-93, 2020.
S. I. a. M. E. Nejah Ben Mabrouka, "Success factors of lean six sigma implementation in manufacturing," Uncertain Supply Chain Management , vol. 9, p. 205–216, 2020.
A. Mittal, P. Gupta, V. Kumar, A. A. Owad, S. Mahlawat and S. Singh, "The performance improvement analysis using Six Sigma DMAIC methodology: A case study on Indian manufacturing company," Heliyon, 2023.
R. M. Jannah, D. E. Basuki, R. N. Mukarim, Z. Abdurrahman and R. A. Apriani, "Pengendalian Kualitas Produk Cylinder Block 4TNV 88C Pada PT. Yanmar Indonesia Dengan Pendekatan Six Sigma," Journal of Industrial and Manufacture Engineering, vol. 8, no. 1, pp. 15-26, 2024.
D. E. Basuki, W. N. Cahyo, D. Handayani, R. A. Apriani and R. N. Mukarim, "Combined Waste Assessment Model and Fuzzy-FMEA in Lean Six Sigma for Generating Waste Reduction Strategy: A Proposed Model," Jurnal Teknik Industri: Jurnal Keilmuan dan Aplikasi Teknik Industri, vol. 25, no. 2, pp. 153-168, 2023.
M. A. S. Jaya and A. Misbah, "Efforts To Improve the Quality of Welding Plastic Pallet Type HDX1210R With Six Sigma Method at PT. Pallets," SITEKIN: Jurnal Sains, Teknologi dan Industri, vol. 21, no. 1, pp. 112-123, 2023.
H. R. M. R. Z. M. F. Rizka Oktaviani, "Pengendalian Kualitas Produk Sachet Minuman Serbuk Menggunakan Metode Six Sigma DMAIC," Jurnal Taguchi, vol. 2, no. 1, pp. 122-130, 2022.
D. S. Andik Widodo, "Manfaat Metode Six Sigma (DMAIC) dan Usulan Penerapan Pada Industri Pertahanan: A Literature Review," International Journal Of Social And Management Studies (IJOSMAS), vol. 3, no. 3, pp. 1-12, 2022.
A. W. G. Purnomo, M. Nuruddin and A. W. Rizqi, "Analisis Kecacatan Produk Timbangan SF 400 dengan Metode Six Sigma dan Failure Mode Effect Analysis (FMEA) di CV. Golden Star," Jurnal SITEKIN, vol. 20, no. 1, pp. 122-129, 2022.
M. F. Prasmana, D. Andesta and Hidayat, "Analysis of the Causes of Defects in the Timber Production Process Using the FMEA (Failure Mode Effect Analysis) Method Approach at PT. KQW," SITEKIN: Jurnal Sains, Teknologi dan Industri, vol. 20, no. 2, pp. 612-622, 2023.
Z. M. F. Arifin Andreas Sitompul, "Pengendalian Kualitas Curd Palm Oil Menggunakan Integrasi Metode Six Sigma-FMEA di PT Grahadura Leidong Prima," Blend Sains Jurnal Teknik, vol. 1, no. 4, 2023.
M. K. J. H. N. A. A. a. T. W. Atep Afia Hidayat, "Lean Manufacturing Integration in Reducing the Number of Defects in the Finish Grinding Disk Brake with DMAIC and FMEA Methods in the Automotive Sub Industry Company," International Journal of Scientific Advances, vol. 2, no. 5, pp. 713-718, 2021.
R. A. Apriani, R. M. Jannah, D. E. Basuki and D. Handayani, "Penerapan Lean Six Sigma Untuk Peningkatan Kualitas Produk Glove Pada Area Produksi Line 18 Di PT. SGI," INTECOMS: Journal of Information Technology and Computer Science, vol. 6, no. 2, pp. 1170-1178, 2023.
N. Zhou, Q. Ren and J. Zhou, "Identification of Critical-to-quality Characteristics Based on Improved XGBoost," Data Science and Information Technology (DSIT), pp. 205-209, 2020.
R. Saputra and D. T. Santoso, "Analisis Kegagalan Proses Produksi Plastik Pada Mesin Cutting Di PT. PKF Dengan Pendekatan Failure Mode And Effect Analysis dan Diagram Pareto," Journal Unsika, vol. 6, pp. 323-327, 2021.
I. Setiawan, "Defect reduction of roof panel part in the export delivery process using the DMAIC method: a case study," Jurnal Sistem dan Manajemen Industri, vol. 4, pp. 108-116, 2020.
J. Costa, I. Lopes and J. Brito, "Six Sigma application for quality improvement of the pin insertion process," Procedia Manufacturing, 2019.
X. Zhang, Y. Li, Y. Ran and G. Zhang, "A Hybrid Multilevel FTA-FMEA Method for a Flexible Manufacturing Cell Based on Meta-Action and TOPSIS," IEEEE, vol. 7, 2019.
DOI: http://dx.doi.org/10.24014/sitekin.v21i2.29773
Refbacks
- There are currently no refbacks.
Copyright (c) 2024 SITEKIN: Jurnal Sains, Teknologi dan Industri
 | Editorial Address: FAKULTAS SAINS DAN TEKNOLOGI UIN SULTAN SYARIF KASIM RIAU Kampus Raja Ali Haji Gedung Fakultas Sains & Teknologi UIN Suska Riau Jl.H.R.Soebrantas No.155 KM 18 Simpang Baru Panam, Pekanbaru 28293  Email: sitekin@uin-suska.ac.id© 2023 SITEKIN, ISSN 2407-0939 |
Whatsapp (Direct Chat)SITEKIN Journal Indexing:
Google Scholar | Garuda | Moraref | IndexCopernicus | SINTA
SITEKIN by http://ejournal.uin-suska.ac.id/index.php