Perancangan Pemeliharaan Mesin Filter Press dengan metode FMECA dan Reliability Centered Maintenance (RCM) (Studi Kasus PT. XYZ)

Fajar Samharil, Elly Ismiyah, Efta Dhartikasari Priyana


PT. XYZ ialah perusahaan yang bergelut dalam bidang FMCG dengan hasil produk berupa minyak goreng. Salah satu faktor yang mesti diperhatikan dalam upaya melakukan peningkatan produktivitas perusahaan ialah dalam aktivitas perawatan mesin atau maintenance. Hambatan yang sedang dihadapi perusahaan dalam proses produksi saat ini ialah sering terjadinya downtime pada mesin filter press walaupun sudah dilakukannya aktivitas preventive maintenance . oleh karena itu,  Penelitian ini bertujuan untuk menentukan interval maintenance yang optimal berdasarkan penilaian titik kritis dari metode FMECA dan perhitungan RCM. Hasil dari penilaian titik kritis berdasarkan FMECA ini terdapat lima komponen yang akan dilakukan pengkajian lebih dalam yaitu selenoid, frame plate, filter cloth, frame design, dan hose air shaker. Dari tiap komponen tersebut dilakukan perhitungan dengan metode RCM guna mendapatkan waktu interval maintenance yang optimal. Hasil perhitungan ini yaitu komponen filter cloth dilakukan perawatan setiap 12 jam, komponen frame design dilakukan perawatan setiap 16 jam, komponen hose air shaker dilakukan perawatan setiap 12 jam, komponen frame plate dilakukan perawatan setiap 11 jam dan selenoid dilakukan perawatan setiap 15 jam. Dengan dilakukannya perawatan pada tiap komponen tersebut dapat menghemat biaya perawatan sebesar Rp. 35.156.067.

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