Perancangan Pemeliharaan Mesin Filter Press dengan metode FMECA dan Reliability Centered Maintenance (RCM) (Studi Kasus PT. XYZ)

Fajar Samharil, Elly Ismiyah, Efta Dhartikasari Priyana

Abstract


PT. XYZ ialah perusahaan yang bergelut dalam bidang FMCG dengan hasil produk berupa minyak goreng. Salah satu faktor yang mesti diperhatikan dalam upaya melakukan peningkatan produktivitas perusahaan ialah dalam aktivitas perawatan mesin atau maintenance. Hambatan yang sedang dihadapi perusahaan dalam proses produksi saat ini ialah sering terjadinya downtime pada mesin filter press walaupun sudah dilakukannya aktivitas preventive maintenance . oleh karena itu,  Penelitian ini bertujuan untuk menentukan interval maintenance yang optimal berdasarkan penilaian titik kritis dari metode FMECA dan perhitungan RCM. Hasil dari penilaian titik kritis berdasarkan FMECA ini terdapat lima komponen yang akan dilakukan pengkajian lebih dalam yaitu selenoid, frame plate, filter cloth, frame design, dan hose air shaker. Dari tiap komponen tersebut dilakukan perhitungan dengan metode RCM guna mendapatkan waktu interval maintenance yang optimal. Hasil perhitungan ini yaitu komponen filter cloth dilakukan perawatan setiap 12 jam, komponen frame design dilakukan perawatan setiap 16 jam, komponen hose air shaker dilakukan perawatan setiap 12 jam, komponen frame plate dilakukan perawatan setiap 11 jam dan selenoid dilakukan perawatan setiap 15 jam. Dengan dilakukannya perawatan pada tiap komponen tersebut dapat menghemat biaya perawatan sebesar Rp. 35.156.067.

Full Text:

PDF

References


M. S. Alvarez-Alvarado, “Reliability-based smart-maintenance model for power system generators,” IET Gener. Transm. Distrib., vol. 14, no. 9, pp. 1770–1780, 2020, doi: 10.1049/iet-gtd.2019.1186.

J. Wang, “Digital twin based intelligent risk decision-making system of compressor station equipment,” Nat. Gas Ind., vol. 41, no. 7, pp. 115–123, 2021, doi: 10.3787/j.issn.1000-0976.2021.07.013.

A. Rahman, “Industry 4.0 and society 5.0 through lens of condition based maintenance (CBM) and machine learning of artificial intelligence (MLAI),” IOP Conference Series: Materials Science and Engineering, vol. 852, no. 1. 2020. doi: 10.1088/1757-899X/852/1/012022.

K. F. Tee, “Reliability-based preventive maintenance strategies of road junction systems,” Int. J. Qual. Reliab. Manag., vol. 36, no. 5, pp. 752–781, 2019, doi: 10.1108/IJQRM-01-2018-0018.

Z. Hussain, “Establishing simulation model for optimizing efficiency of CNC machine using reliability-centered maintenance approach,” Int. J. Model. Simulation, Sci. Comput., vol. 10, no. 6, 2019, doi: 10.1142/S179396231950034X.

S. Luongo, “Human Machine Interface Issues for Drone Fleet Management,” Advances in Intelligent Systems and Computing, vol. 876. pp. 791–796, 2019. doi: 10.1007/978-3-030-02053-8_120.

S. B. Singh, “Reliability centered maintenance used in metro railways,” J. Eur. des Syst. Autom., vol. 53, no. 12, pp. 11–19, 2020, doi: 10.18280/jesa.530102.

E. F. Mami, “Maintenance optimisation through quality management: A case study in ‘Alzinc’ Plant in Algeria,” Int. J. Product. Qual. Manag., vol. 27, no. 1, pp. 97–123, 2019, doi: 10.1504/IJPQM.2019.099629.

K. Chung, “Cloud based u-healthcare network with QoS guarantee for mobile health service,” Cluster Comput., vol. 22, pp. 2001–2015, 2019, doi: 10.1007/s10586-017-1120-0.

A. Jiang, “An operating environment-based preventive maintenance decision model,” J. Qual. Maint. Eng., vol. 26, no. 4, pp. 592–610, 2020, doi: 10.1108/JQME-01-2019-0003.

S. J. Kim, “Comparative Study for Inspection Planning of Aircraft Structural Components,” Int. J. Aeronaut. Sp. Sci., vol. 22, no. 2, pp. 328–337, 2021, doi: 10.1007/s42405-020-00319-x.

S. K. Palei, “Reliability-Centered Maintenance of Rapier Dragline for Optimizing Replacement Interval of Dragline Components,” Mining, Metall. Explor., vol. 37, no. 4, pp. 1121–1136, 2020, doi: 10.1007/s42461-020-00226-5.

A. P. Marugán, “Reliability analysis of detecting false alarms that employ neural networks: A real case study on wind turbines,” Reliab. Eng. Syst. Saf., vol. 191, 2019, doi: 10.1016/j.ress.2019.106574.

M. Shafiee, “An integrated FTA-FMEA model for risk analysis of engineering systems: A case study of subsea blowout preventers,” Appl. Sci., vol. 9, no. 6, 2019, doi: 10.3390/app9061192.

J. Taverniers, “The Tides of the Zodiac MK VI HD: Comparing the Usability of Inflatable Boats for Seaborne Operations,” IISE Trans. Occup. Ergon. Hum. Factors, vol. 7, no. 1, pp. 22–30, 2019, doi: 10.1080/24725838.2019.1584775.

J. Geisbush, “Developing a Reliability Centered Maintenance Model for Large Diameter Pipeline Maintenance,” Pipelines 2022: Planning and Design - Proceedings of Sessions of the Pipelines 2022 Conference, vol. 2. pp. 150–160, 2022. doi: 10.1061/9780784484289.018.

M. A. Arjomandi, “A fuzzy DEMATEL-ANP-VIKOR analytical model for maintenance strategy selection of safety critical assets,” Adv. Mech. Eng., vol. 13, no. 4, 2021, doi: 10.1177/1687814021994965.

Y. T. Prasetyo, “Equipment Reliability Optimization Using Predictive Reliability Centered Maintenance: A Case-Study Illustration and Comprehensive Literature Review,” 2020 7th International Conference on Frontiers of Industrial Engineering, ICFIE 2020. pp. 93–97, 2020. doi: 10.1109/ICFIE50845.2020.9266728.

I. P. M. Derks, “Predictors and patterns of eating behaviors across childhood: Results from The Generation R study,” Appetite, vol. 141, 2019, doi: 10.1016/j.appet.2019.05.026.

K. Chaengakson, “Reliability Improvement Opportunity for 115-kV Overhead Transmission Lines Using RCM Method,” 2019 IEEE PES GTD Grand International Conference and Exposition Asia, GTD Asia 2019. pp. 808–812, 2019. doi: 10.1109/GTDAsia.2019.8716025.

Y. J. Han, “Optimal inspection and replacement strategy for 145 kV gas-insulated switchgear,” Proc. Inst. Mech. Eng. Part O J. Risk Reliab., vol. 236, no. 2, pp. 339–347, 2022, doi: 10.1177/1748006X19893540.

M. H. Enjavimadar, “Optimal reliability-centered maintenance strategy based on the failure modes and effect analysis in power distribution systems,” Electr. Power Syst. Res., vol. 203, 2022, doi: 10.1016/j.epsr.2021.107647.

F. Jahani, “A Novel Multi-Criteria Decision-Making Framework in Electrical Utilities Based on Gray Number Approach,” IEEE Access, 2022, doi: 10.1109/ACCESS.2022.3222766.

A. Giuria-Farías, “Maintenance management model based on RCM and TPM to optimize times and costs within the useful life cycle of nautical assets,” Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology, vol. 2022. 2022. doi: 10.18687/LACCEI2022.1.1.747.

F. Zhang, “Optimal Maintenance of a System With Multiple Deteriorating Components Served by Dedicated Teams,” IEEE Trans. Reliab., 2022, doi: 10.1109/TR.2022.3190274.

V. Colla, “Human-centered robotic development in the steel shop: Improving health, safety and digital skills at the workplace,” Metals (Basel)., vol. 11, no. 4, 2021, doi: 10.3390/met11040647.

M. G. Yoon, “Evaluation methodology for safety maturity in air navigation safety,” J. Air Transp. Manag., vol. 98, 2022, doi: 10.1016/j.jairtraman.2021.102159.

Y. Vidal, “Wind turbine health monitoring based on accelerometer data,” 9th ECCOMAS Thematic Conference on Smart Structures and Materials, SMART 2019. pp. 1604–1611, 2019. [Online]. Available: https://api.elsevier.com/content/abstract/scopus_id/85086604599

L. Yang, “RUL-centered postponed maintenance planning under random failure threshold,” 2022 Global Reliability and Prognostics and Health Management Conference, PHM-Yantai 2022. 2022. doi: 10.1109/PHM-Yantai55411.2022.9942070.

M. You, “Technology lifecycle management innovation–prognostic health monitoring on downhole drilling equipment,” International Petroleum Technology Conference 2020, IPTC 2020. 2020. [Online]. Available: https://api.elsevier.com/content/abstract/scopus_id/85085779533

S. S. T. Otaghsara, “An optimum budget-based development in maintenance for electric power transmission networks,” IET Gener. Transm. Distrib., vol. 16, no. 22, pp. 4520–4527, 2022, doi: 10.1049/gtd2.12616.

T. Madreiter, “A Text Understandability Approach for Improving Reliability-Centered Maintenance in Manufacturing Enterprises,” IFIP Advances in Information and Communication Technology, vol. 630. pp. 161–170, 2021. doi: 10.1007/978-3-030-85874-2_17.

K. J. Pfisterer, “Prototyping the automated food imaging and nutrient intake tracking system: Modified participatory iterative design sprint,” JMIR Hum. Factors, vol. 6, no. 2, 2019, doi: 10.2196/13017.

Y. Yuan, “Research on Identification of Maintenance Significant Items in Reliability Centered Maintenance for Train Control System,” 2019 IEEE Intelligent Transportation Systems Conference, ITSC 2019. pp. 2817–2822, 2019. doi: 10.1109/ITSC.2019.8917239.

M. Abbasghorbani, “Prioritization of Transmission Network Components Based on their Failure Impact on Reliability of Composite Power Systems,” Int. J. Eng. Trans. C Asp., vol. 35, no. 3, pp. 502–509, 2022, doi: 10.5829/IJE.2022.35.03C.02.

S. A. Babalola, “In-situ process reliability monitoring strategy for friction stir welding machine,” Mater. Today Proc., vol. 66, pp. 3883–3889, 2022, doi: 10.1016/j.matpr.2022.06.314.

Y. Benyssaad, “A NEW OPTIMIZATION MODEL BASED ON ‘RELIABILITY CENTERED MAINTENANCE’ OF ELECTRICAL DISTRIBUTION NETWORK,” Rev. Roum. des Sci. Tech. Ser. Electrotech. Energ., vol. 67, no. 1, pp. 27–32, 2022, [Online]. Available: https://api.elsevier.com/content/abstract/scopus_id/85127926731

A. J. Kolios, “Maintenance Strategy Development for Subsea Cables,” Proceedings - Annual Reliability and Maintainability Symposium, vol. 2022. 2022. doi: 10.1109/RAMS51457.2022.9893931.

N. Walliyamethee, “Maintenance Scheduling of Distribution Reclosers Using RCM Techniques,” Asia-Pacific Power and Energy Engineering Conference, APPEEC, vol. 2019. 2019. doi: 10.1109/APPEEC45492.2019.8994729.

A. Mubarak, “Digital Twin Enabled Industry 4.0 Predictive Maintenance Under Reliability-Centred Strategy,” 2022 1st International Conference on Electrical, Electronics, Information and Communication Technologies, ICEEICT 2022. 2022. doi: 10.1109/ICEEICT53079.2022.9768590.

F. Keynia, “A budget allocation and programming-based RCM approach to improve the reliability of power distribution networks,” Energy Reports, vol. 8, pp. 5591–5602, 2022, doi: 10.1016/j.egyr.2022.04.029.

A. Alizadeh, “Reliability-Centered Maintenance Scheduling Considering Failure Rates Uncertainty: A Two-Stage Robust Model,” IEEE Trans. Power Deliv., vol. 37, no. 3, pp. 1941–1951, 2022, doi: 10.1109/TPWRD.2021.3101458.

H. A. R. Ardabili, “A probabilistic reliability-centred maintenance approach for electrical distribution networks,” IET Gener. Transm. Distrib., vol. 15, no. 6, pp. 1070–1080, 2021, doi: 10.1049/gtd2.12081.

J. Geisbush, “Performing a Reliability Centered Maintenance Workshop on the World’s Largest Prestressed Concrete Pipes,” Pipelines 2020: Condition Assessment, Construction, Rehabilitation, and Trenchless Technologies - Proceedings of Sessions of the Pipelines 2020 Conference. pp. 343–351, 2020. doi: 10.1061/9780784483206.039.

F. Ansari, “Text mining for AI enhanced failure detection and availability optimization in production systems,” CIRP Ann., vol. 70, no. 1, pp. 373–376, 2021, doi: 10.1016/j.cirp.2021.04.045.

H. Deng, “Joint Optimization in Condition-Based Maintenance and Inventory Policy for the Repairable System,” Math. Probl. Eng., vol. 2021, 2021, doi: 10.1155/2021/3576357.

F. Lorussi, “Supervised Recovery of Shoulder Muscular Skeletal Disorders Through a Wearable-Enabled Digital Application,” Mob. Networks Appl., vol. 27, no. 2, pp. 718–727, 2022, doi: 10.1007/s11036-019-01305-8.

S. Almahmoud, “Exploiting Dynamic Programming in Optimizing Reliability-Centered Maintenance: Case Study of Medium-Sized Aluminum Manufacturing Plant,” J. Sci. Ind. Res. (India)., vol. 81, no. 9, pp. 982–988, 2022, doi: 10.56042/JSIR.V81I09.58918.

S. Uchida, “Improvement of plant reliability based on combining of prediction and inspection of crack growth due to intergranular stress corrosion cracking,” Nucl. Eng. Des., vol. 341, pp. 112–123, 2019, doi: 10.1016/j.nucengdes.2018.10.021.

K. Zakikhani, “Availability-based reliability-centered maintenance planning for gas transmission pipelines,” Int. J. Press. Vessel. Pip., vol. 183, 2020, doi: 10.1016/j.ijpvp.2020.104105.

M. S. Alvarez-Alvarado, “Operational risk assessment with smart maintenance of power generators,” Int. J. Electr. Power Energy Syst., vol. 117, 2020, doi: 10.1016/j.ijepes.2019.105671.

W. Wang, “Research on the Application of Supportability Analysis Technology in Ejection Seat,” Journal of Physics: Conference Series, vol. 1215, no. 1. 2019. doi: 10.1088/1742-6596/1215/1/012041.

A. Palomino-Valles, “TPM Maintenance Management Model Focused on Reliability that Enables the Increase of the Availability of Heavy Equipment in the Construction Sector,” IOP Conference Series: Materials Science and Engineering, vol. 796, no. 1. 2020. doi: 10.1088/1757-899X/796/1/012008.

K. K. M. Rosita, “Equipment Reliability Optimization Using Predictive Reliability Centered Maintenance,” 2021 IEEE 8th International Conference on Industrial Engineering and Applications, ICIEA 2021. pp. 348–354, 2021. doi: 10.1109/ICIEA52957.2021.9436745.

I. Rizkya, “Reliability Centered Maintenance to Determine Priority of Machine Damage Mode,” E3S Web of Conferences, vol. 125. 2019. doi: 10.1051/e3sconf/201912522005.




DOI: http://dx.doi.org/10.24014/jti.v8i2.20094

Refbacks

  • There are currently no refbacks.


Copyright (c) 2022 Fajar Samharil

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.

                                                                                                                                                                                                                                     

Jurnal Teknik Industri

P-ISSN 2460-898X | E-ISSN 2714-6235

Published by:

Industrial Engineering Department

Universitas Islam Negeri Sultan Syarif Kasim Riau, Indonesia

Office Address:

H.R. Soebrantas KM 15.5, Tampan, Pekanbaru, Riau, Indonesia 28293

email: jti.fst@uin-suska.ac.id

 

Indexed by:

      

       

 

Creative Commons License

 

JTI : Jurnal Teknik Industri under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.